Digital Induction Water Treatment Equipment Water Descaler
Digital induction water descaler especially used at high hardness water treating. Good reasons of stable operation, long-time efficiency, long-distance effective signal transfer, which widely used at oily water, chemical industry, electricity, metallurgical industry, textile, and waste water.
Prevent Scale: Electronic Induction water treatment equipment forms electromagnetic field which regularly changes frequency and intensity. The field makes carbonate ion forming quantity Aragonite. When mineral content exceed the saturation solubility, carbonate ion will form the Aragonite preferential. The tendency of forming Calcite will reduce. The adhesion of Aragonite is weak and Aragonite is soft, flocculent and suspend on the water. It is easy to remove by water flow to reaches to the purpose of preventing scale.
Cleaning Scale: The scale which is on the surface of pipe disassembles to carbonate ion. The carbonate will form the Aragonite instead of Calcite in AV function. What's more, the scale will be off from pipe surface.
Kill bacterial: Scale is breeding ground of bacterial. If the scale is cleaned. That's means, the breeding ground of bacterial is cleaned. What's more, the electromagnetic field will damage the cell's cytoderm to cause difficult to survive. The solubility ability and dissolve of oxygen will improve in water after treated to inhibit anaerobic bacterial survive.
Descaling and prevent corrosion: Water rust will be cleaned in electromagnetic field. It will produce the Metal oxide film which can inhibit the water rust producing.
A completed unit consists of a control box, signal wire.
- control box create electromagnetic field. Signal wire wound around pipes. Connect with power supply, electromagnetic signal transfer deliveries to wire.
Wire transfer electromagnetic to water.DESCALER creates a frequency-modulated electromagnetic field inside the supply pipe. This field forces the dissolved calcium (magnesium) and bicarbonate ions to create the crystallizing nuclei of calcium (magnesium) carbonate in the bulk of the water. These microcrystals continuously grow (the snowball effect) and they flow with the water in the form of suspended particles. Their size and shape is much different to those formed in untreated water, they don`t stick at the piping walls, heating elements of boilers or washing machines and they remain in suspension until discharged to drain.
Main parameters include:
Material: Metal Shell (Main board)
Power input: 20VAC 50HZ
Ambient limitation: -10...+60°C
Ambient relative humidity: ≤80%
Pipe External temperature: common cable wire <70ºC
high-temperature allowance cable: <130ºC
Pipeline diameter: OD15mm to1500mm.
Frequency-modulated Water Descaler
Input power: AC220V/50HZ
Load voltage: <36V
Output frequency: 10HZ-500KHZ
Power consumption: 75W-600W
Water quality requirement: Total hardness: ≤700mg/L, (CaCO3), water temperature: <100ºC
Work pressure: 1.0/1.6MPa
Anti-scale rate: ≥98%
Bacterial kill rate: ≥95%
Anti-corrosion rate: ≤0.125mm/a
Effective hour after treating: 3hours
Related technical parameters
Grey, ABS shell, IP65 Standard. More higher have IP67, proof-xplosive standard: EExd IIB T6 / EExd IIC T6
Standard PDCRE: 220VAC±10% 50/60Hz,110VAC 50/60Hz
Advanced PDCRQ: 220VAC±10% 50/60Hz,110VAC 50/60Hz
Ambient related humidity
pipeline out wall temperature
<70ºC. If users use high temperature-resistant cable, please advice.
PDCRO Remote monitoring
Optical couple output. Have choices of 5V/60mA, 12V/100mA
At least 15 years
Effective treating distance
Suitable pipe diameter
15-1500mm. Other size can be customized.
PDCRE type: output current no LED display
PDCRQ type: output current display on LED board
Remark: twist wire means wound wire.
1.Install at ventilate place, with 220VAC 50HZ power supply. Fasten Control box on the wall, or on water pipe. Keep away from big power appliance (2meters), to avoid magnetism signal interruption.
2.Distance between control box and pipe not more than 2meters. (See "B" shown on digraph)
3.Make sure pipe is straight, and appearance is clean, smooth, no thermal cover, painting.
4.Fix wire part closet to the device on the water pipe. Wire length: 20circles + 2meters.
5.Fasten wire around pipe by mean of plastic clip.
6.Wind wire based on right-hand magnetism law. Coil direction same as flow direction.
If pipe outside diameter (OD) <100mm, coil length>OD×8+1000(mm)
( See "A" shown on digraph)
If pipe outside diameter (OD) ≥100mm, coil length>OD×8+1500(mm)
( See "A" shown on digraph)
7.Cover with plastic tape outside coil, in case loose or scrape.
8.For recycling pump, wind wire at main pipe after pump. For closed recycling water system, add a drain valve, which can ensure more clean water quality.
9.Users can add a protective fence for protection.
How to use:
Connect with power supply. Turn on main board power switch.
Green lights on indicates working condition.
MAKE SURE full water flow through water descaler.
Comparison with Other Scale Treating Equipment
| Type|| Water condition||Influence to equipment|| Results||Lifetime|
| Ion exchange|| Has pollution|| rust equipment|| only remove scale||several years|
| Chemical dosing|| Has pollution|| rust equipment|| remove scale, bacterial, algae|| --|
| Chemical cleaning|| Severe pollution|| strongly rust equipment|| only remove scale|| --|
| Statistic electricity|| No pollution|| rust equipment|| not good result|| 10 years|
| Ion stick|| No pollution|| rust equipment|| remove bacterial algae, not good at remove scale|| 3-5 years|
| Electric magnetic|| No Pollution|| rust equipment|| remove scale, bacterial, algae|| 15 years|
oil field, oil-gather station, boiler, water-supply system
Color metallurgical, steel mill cooling system, heat exchange system, electricity cooling system.
Beer factory, beverage bottle clean plant.
Paper mill: evaporator, heat exchange
Vacuum boiler, vacuum pump
Domestic boiler,wall-hanging boiler
Central air conditioning system: cooling recycling water
Swim pool heat-supply system, filtering and sterilizer equipment.
Pipe heat exchange system
Hot spring, ground water systemPunching and welding factory
1,increase work efficiency
Increase heat exchange rate, good for keeping a stable process. It shows excellent benefits especially in chemical companies.
It reduces pump energy consumption, as thick water scale increase flow resistance. It also helps improve heat conductivity factor, increase heat using rate. Take 350MW electricity plant units as example. It requires coal consumption exceed 1.2T/H, whole year cost 0.6M$. Electrical induction descaler helps solve problems, avoid scale forming, which equals to save 0.6M$ per year.
2,save water resource
Electrical induction descaler bear much higher water hardness, concentration value reach to 4-6, compare with traditional treating ways.
Take chemical fertilizer company as example. Pipe diameter is 1100mm, recycling evaporation is 36 m3/h. Increase concentration value from 1.7 to 4.0, see below grid on water consumption:
| Concentration value|| N=1.7|| N=4|
| Water supply(m3/h)|| 80|| 44|
| Drain+wind loss(m3/h)|| 47|| 11|
If operation 8000hours per year, save water (80-44)c/h×8000h=28.8m3/year.
Save water cost 120K$.
3,save chemical dose
Tradition way is to add chemical dose, Take coal-chemical company as example. Pipe diameter 800mm: water supply 60m3/h, concentration value 2.5, solution concentration 50mg/L, chemical cost: 2000$/ton, effective ingredients 50%.If operate 8000hours a year, chemical dosage:60m3/h×8000h×50mg/L÷50%÷2.5=19.2ton, save USD38,350 per year.
Electrical induction descaler helps equipment avoid corrosion in structure, extend lifetime 30%.
Electrical induction descaler has small size. No need cut pipeline, safe operation, weak electricity and magnetism, not harmful to human and equipment. It keep equipment away from corrosion failure.
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