Water Treatment Machine Condensor Rubber Ball Cleaning Equipment
|FOB Price:||US $480-500 / Piece|
|Min. Order:||1 Piece|
|Min. Order||FOB Price|
|1 Piece||US $480-500/ Piece|
|Production Capacity:||2, 000PCS/Year|
|Payment Terms:||L/C, T/T, Paypal, Money Gram, Western Union|
- Model NO.: PCE-PD-N
- Application: Cleaning
- Material: Carbon Steel
- Pump: Vertical Multistage Pump
- Flow: 8t/H
- Trademark: PEIDE
- Origin: Changzhou City, Jiangsu Province in China
- Certification: ISO SGS
- Usage: Cleaning
- Power: 380V/50Hz
- Rated Lift: 27m
- Brand Name: Peide
- Specification: ISO9001: 2008
- HS Code: 8421299090
Water Treatment Machine Condensor Rubber Ball Cleaning Equipment
1. A simple and reliable online cleaning device, with no downtime, can provide long-term thorough and effective cleaning.
2. Automatic control, can set their own cleaning frequency and time.
3. Keep the condenser heat exchanger in the best state, improve the overall efficiency of the unit, reducing operating costs.
4. Reduce central air-conditioning maintenance costs, reduce the use of chemicals, reducing the condenser tubes corrosion.
5. Central air-conditioning compressor to prevent overload of work, extend the service life of the unit.
6. Saving central air-conditioning maintenance downtime on the type of production unit is very favorable.
7. Rubber ball using long period, rubber ball circulation only within the pipeline to avoid damage to the pump on rubber ball.
8. Small size, simple operation, easy installation.
How It Works
1. Inject: When the sponge rubber ball enter into the injector, close the electric valve 3,4, and open the electric valve 1,2 . Start pump 1(injector pump) once the valve is opened to the maximum position, the flow switches will have signal, the pump 1 continues to run, sponge rubber ball will follow the flow and enter into the condenser inlet, under water pressure, ball will squeeze tubes, clean inner wall, after coming from the heat exchange tubes, enter into collector. Cooling water system piping loop continues, thus, a working cycle end.
2. Collect: close electric valve 1,2, stop the pump 1 (injector pump), open the electric valve 3 and 4, when the valve open to the maximum position,start pump 2 (collector pump), flow switches will have signal, pump 2 continue to operate, sponge rubber ball will follow the flow and enter into the injector, ball was stopped by the network, the water back to the cooling water system piping.After all the rubber ball enter into collector, electric valve 3,4 will close, stop the pump 2 (collector pump), thus, a ball collecting process end.
Injector: Reserve sponge rubber ball, inject and collect balls.
Sponge Ball: clean the inside wall of heat exchange tube
Ball collector: it will catch the ball when the ball leaves condenser
Control device: automatic control, setting frequency and time of cleaning
Comparison between our design and others
1. Double-pump design, rubber ball does not go through the pump. Without water pump impeller cutting, 50-90% longer life time.
1. As the rubber ball was cut,Rubbed squeezed by pump impeller, its life-time is only 3-4 months.
2. No effect on the chilled water temperature to ensure that the cooling efficiency. Saving 1.5-2.5% energy.
2. The cleaning device and the cooling water pipe has 1.5-2.5% of chilled water. To ensure the cooling effect, the power consumption is increased from 1.5 to 2.5%.
|3. Rubber ball through the pipeline using non-folder ball valve.||3. With ordinary butterfly, it's easily to scratch, pinch the rubber ball.|
Application of sponge rubber ball
Water temperature: up to 140 ºC
Applicable pipe: brass, stainless steel, titanium tube
Rubber Ball features: soft, soft, medium and hard, hard
After installing central air conditioner condenser rubber ball automatic cleaning device, the condenser is running with no dirt clean state to host a 300-ton (lose the power of 200KW) under 5000 hours in the boot cases: power consumption = 200KW ×80% ×host load boot 5000 hours = 8 million degrees
Suppose 1.0 yuan / kWh tariff calculation, the corresponding cost: 8,000,000 ° ×1.0 yuan / kWh = 8,000,000 yuan
Traditional methods of decontamination 6-15% more consumption: 8 million yuan ×6% = RMB 48000 yuan
Chemical cleaning twice yearly, once by 30,000 yuan terms, a total of 60,000 yuan annual clean-up costs.
Rubber ball cleaning device installed annual cost savings: 48,000 yuan yuan = 108,000 yuan +60000
3000 hours only be able to run equipment to recover the investment, according to a 10-year period, the cost savings of 108,000 yuan ×10 years = 1.08 million yuan
saving on the cost of chemical cleaning of the condenser produced each year, reducing the management of the central air-conditioning system maintenance costs.
Avoid the condenser wall by chemical and microbial membranes corrosion, extending the life of the air conditioning system.
You can get financial incentives for energy-saving or financial subsidies from the relevant government departments.
For local government departments concerned, promote the use of technology can help complete PD energy reduction targets, more to protect the environment, reduce waste, construction section
About society and the interests of future generations to benefit society.
Online condenser rubber ball cleaning device design and selection
1. Chiller water treatment circulating cooling water system meets the national standard "industrial cooling water treatment design specifications" GB50050-2007's request.
2. Online condenser rubber ball cleaning device design and selection is based on the chiller cooling capacity and the cooling water outlet pipe diameter, based on the size of the plastic ball chiller condenser tubes inside diameter.
Injector:it is AC input power 3 ×380v / 50HZ, power between 1.5KW-5.5KW, Japan Power consumption: <1kwh. Working temperature: 0 ºC~ + 60 ºCHumidity: 20-95%
Set aside not less than 600mm of maintenance space around.
Injector should be close to the condenser inlet.
3.Online condenser rubber ball cleaning device conditions: You can not have impurities foreign body tubes to prevent gum ball through. The water should not contain more than 1.5mm diameter
Impurities, tubes and collect the ball will cause clogging.
To avoid the cooling tower fill welding slag, welding, metal debris, sand, organic fabrics and produced during operation of the installation process, the cooling of the rust
Corrosion products and other foreign matter into the condenser and evaporator design takes the chiller condenser (evaporator) into the set before the outlet filter pore size of not more than 1.5mm
Filter, and the filter connection effective filtration area is larger than the pipe cross-sectional area more than three times, to ensure water resistance and reasonable filter.
4.About condenser (evaporator) designed and installed at the entrance to recommend P-type filters Note: Due to many reasons chiller room layout, circulation pump outlet to the inlet of the long distance, pipe, parallel pipes, manifolds more chillers, installation the presence of welding slag, welding leavened many hidden dangers, coupled with uncooled season after drainage systems, pipe wall corrosion material loss; so even though the pump is installed at the entrance of qualified filters often chiller condenser (evaporator) heat there is a large presence of foreign material inside the tube size. So in order to avoid the above happening, considering the economy, regular cleaning of the filter to facilitate foreign body, it is strongly recommended that design and install filters.
water show and our customers
Welcome To Inquire, We Will Offer You The Best Items !